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The Benefits of Using Custom Molds in Manufacturing


Two Liberty Mold Employees reassembling a mold

The Role of Custom Molds in Manufacturing

It is important that manufacturing companies create high-quality plastic injection-molded parts that can be utilized in various industries such as automotive, medical, and consumer goods. At Liberty Molds, we specialize in manufacturing plastic injection molds for presses with up to 500-ton capacity, meeting the high demand for precision and reliability from industries.

Enhanced Product Quality

One major benefit of using custom molds in manufacturing is the resultant improved quality of the product made. At Liberty Molds, working with our clients will ensure ultra-smooth collaboration right from the client down to sound design processes. In the initial stages, our designers meet up with your engineering team to guarantee a sound design and a tool you can depend on—planning for your success from the very start.

The working plan is executed with the help of our experienced team of mold makers that have the knowledge and access to the latest machine and computer technology. Quality and precision of these molds are attained by leveraging the latest high-speed and 5-axis milling technology, robotic part and tool changers, state-of-the-art EDM—electrical discharge machining—machines, and much more.

Custom Molds for the Automotive Industry

Adopting injection-molded plastic parts in the automotive industry is important to maintaining competitive advantages. Greater fuel economy, achieved through using lighter-weight materials, has led to metal part replacement with equivalent lightweight plastic counterparts. 

Our ultra-precise plastic injection molds at Liberty Molds are called upon to produce a vast array of automotive parts with intricate details, such as instrument panel components, register assemblies, interior trim plates, and many others.

Custom Molds for the Consumer Goods Industry

In the consumer goods industry, custom molds are one of the integral links to creating attractive, functional, and sustainable products. The revolution of processing consumer goods came with the replacement of traditional materials with high-quality plastic and the invention of new processes like overmolding and insert molding. 

At Liberty Molds, we specialize in overmolding using different materials for creating single parts and insert molding, a process whereby plastic is injected into a mold containing a pre-placed insert. This will enable our customers to produce consumer goods such as housewares, personal hygiene products, convenience products, and cosmetics products.

Prototype Plastic Injection Molding

With rising demands for fast and cost-effective prototyping, prototype molds provide an important step toward testing and evaluating the molds before deciding on a final product. 

At Liberty Molds, we understand the value of prototype molds in realizing and improving upon mishaps or adjustments to be made prior to engaging in high-volume production, ensuring a smooth and optimized production process.

Team and Expertise

Such has been the success of Liberty Molds through our able team of seasoned veterans working in tandem with young apprentices to design exceptional tools, surpassing client expectations. 

Our Workforce Development program includes an apprenticeship and hands-on mentoring that will guarantee the perfect balance of drive, talent, and enthusiasm, thus contributing to our ability to grow consistently and succeed year after year.

Conclusion

Custom molds provide an important impetus toward bettering product quality, optimizing manufacturing processes, and conveying innovative solutions across industries. At Liberty Molds, we firmly belief in rendering the latest in mold manufacturing solutions with top-notch precision, reliability, and customer satisfaction standards.


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